Research

  Innovative 3-D Frp Sandwich Panels For Transportation & Infrastructure
 
Engin Murat Reis , Tarek Hassan, and Sami Rizkalla
  Martin Marietta Composites
  Abstract:

Significance of the Proposed Work:

Continuous development of FRP materials in various forms and configurations using affordable fabrication techniques offers an alternative design approach for structural elements and present new challenges to researchers and engineers. In the past few years, various FRP composite panels have been implemented in highway and pedestrian bridge construction. Light-weight, excellent corrosion characteristics and rapid installation capabilities created tremendous opportunities for FRP composite panels in transportation industry. World wide, there are many completed or currently underway applications using FRP composite panels in civil infrastructure. Nevertheless, proper characterization methods and generally accepted design and analysis procedures for FRP composite panels have not been established. Technical difficulties during fabrication, lack of comprehensive analysis and design guidelines limit the full utilization of these materials. The proposed research introduces new generation of FRP composite panels produced by Martin Marietta Composites, USA. The research aims to develop a general structural analysis methodology for FRP sandwich panels. Structural behavior, strength and stiffness characteristics of various FRP panels will be investigated both experimentally and analytically. Design guidelines for the use of FRP sandwich panels in transportation Infrastructure will be provided.

Objectives and Scope of Work:

The primary objective of the proposed research is to study and examine the structural performance of innovative FRP sandwich panels produced by Martin Marietta Composites, USA. The panels consist of top and bottom skin GFRP layers connected together using through-thickness fibers (Z-tows). Failure modes and mechanisms will be investigated through a comprehensive experimental program. Stiffness and strength analysis methodologies will be established and complete set of design guidelines will be provided. The test setup for various FRP panels under different loading conditions is shown in Figures 1, 2 and 3.

Figure 1. Test setup for FRP sandwich panels using a
concentrated truck tire loading at mid-span

Figure 2. Test setup for FRP sandwich panels using two line loads
Figure 3. Test setup for FRP sandwich panels using one line load at mid-span

Research Plan:

The experimental program includes two phases. Fundamental material properties in tension, compression and shear will be evaluated in the first phase of the experimental program. The second phase will focus on the overall panel behavior under various loading conditions. The analytical phase will attempt to propose a ply-level analysis philosophy and will provide general procedures for strength and failure analysis of FRP sandwich panels. The flexural, one-way and two-way shear behavior of FRP sandwich panels will be investigated. The main variables in this study will include the thickness of the panel, number of GFRP plies in the top and bottom skin layers, intensity of vertical pins and type of loading. The behavior of the panels during testing will be monitored using a combination of electrical strain gauges, string potentiometers and PI gauges.

Impact to the State of Practice:

The proposed study will provide a significant contribution to the current knowledge with regard to the behavior and analysis procedures for FRP sandwich panels. Findings of the research will assist in developing reliable design procedures for the practical use of FRP composite sandwich panels in numerous structural applications under different loading conditions.



Last Updated: August 1, 2005
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